Sunfloc Anionic Polyelectrolyte for Sugar Mills and Foundries in Belagavi
Belagavi mills clarify wash water in season and the Udyambag foundries recirculate sand water all year. Both use anionic polyacrylamide (PAM).
Mills in season
Belagavi's mills run for only a few months once the monsoon ends, and in those months effluent volume and strength jump. What the mill sends out is cane wash water, floor washings, spills from the boiling house and cooling water, loaded with suspended solids and sugars. Once screened and de-oiled, it goes to the primary settling tank, where Anionic HQ speeds the clarification.
Documents for Sunfloc Anionic
Foundries all year
Udyambag's foundries wash sand and cool castings with recirculated water. A small anionic dose where water enters the settling pit makes the fine sand, clay and metal particles drop out far faster.
Sizing example: 1,000 cubic metres a day, dosed at 1 mg/L, consumes 1 kg of polymer per day.
Planning
Before crushing begins, jar-test a retained sample from last season or the first week's effluent, settle the grade and dose, and order enough stock to cover the first month. Belagavi is about 850 km from our Chennai stock via Bengaluru, usually two to three days. The Karnataka State Pollution Control Board regulates units; see polyelectrolyte for Belagavi.
A worked example for a foundry sand-water pit
Take a foundry sand-water pit: 200 m³ a day at 0.4 mg/L is 0.08 kg of Sunfloc Anionic a day, about 2.4 kg a month. Made up at 0.1%, that is 80 litres of solution a day. These figures are illustrative; a jar test on your own effluent sets the real dose.
Foundry water runs all year while mill water is seasonal, so keep the two doses on separate logs.
Anionic Sunfloc questions from Belagavi
Can one grade serve both mill and foundry?
Often, since both clarify mineral and cane solids with anionic polymer. Confirm each by jar test.
How far ahead should the mills order?
For the first month of crushing.
How long is delivery?
Two to three days by road.
Anionic Sunfloc in other cities
More on Belagavi
Start an Anionic Sunfloc trial in Belagavi
Mills and foundries in Belagavi: send a litre of wash water or pit water for a free jar test.